Knife Handle Designs: Materials, Geometry, and More

design knife handle

They also have a large belly that is perfect for any necessary skinning or slicing, making it an ideal outdoors knife. As its name suggests, spear point blades are symmetrical and have a center point like a spear. Some are sharpened at both ends, while others, like penknives, are only sharp on the bottom edge.

Step 1: Selecting the Knife Handle Material

Apply a generous amount of epoxy to the tang and inside the holes of the handle. Wipe off any excess epoxy and use clamps or a vise to secure the handle tightly while the epoxy cures. With so many styles of knives on the market, there are endless varieties of handles available. Chances are if there’s a material you can think of, some knifemaker has probably tried using it for a knife handle.

design knife handle

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Fill it out with your details and the specifics of what you need for your knife or sword. Then, mail it in with your item, and we’ll take care of the rest. “They restored a 30 year old knife for me and did an outstanding job. I couldn’t be more pleased with the quality of work and professionalism exhibited. Preservation focuses on maintaining the current state of the item, preventing further degradation. On the other hand, restoration involves bringing the item back to (or as close to) its original condition, repairing any damages or signs of neglect.

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If you do not like something, all you have to do is erase it and try again. One element I try to keep in my mind while designing a handle is to accomodate a range of motion by the user. Contoured and formed handles are great if they fit to hand, but the more form fit the grip, the fewer folks it fits. Finger grooves are nice if they fit fingers, terrible if they don’t.

Rough shaping the handle and then refining its shape is where your creativity and attention to detail will shine. With the use of rasps, files, and sandpaper, you can sculpt the handle to meet your desired design and ergonomics. Apply the chosen finish with a brush, following the manufacturer’s instructions.

Metal of just about any type is a great knife handle material for its toughness and long-lasting durability. It’s strong, can take a beating, and – in most cases – resists corrosion decently with a little maintenance and care. However, the biggest drawback to metal as a handle material is probably its lack of grip. Most everyday carry pocket knives that feature a metal handle are smooth and, therefore, increasingly difficult to handle the more moisture is introduced to the equation.

Too, you're not likely to find many customers who will wish to have you modify the surface of a beautifully colored piece of expensive ivory. So, when creating a handle design that you expect to use repeatedly with different types of handle material, it is important to shape the handle with plenty of contours. Lucky for us, a nicely shaped handle is also esthetically pleasing. Various types of bones are suitable for knife handles, each with its own unique appearance and properties. Common choices include cattle bone, buffalo bone, and deer antler.

If your handle design includes finger grooves or other detailed features, use a compass or template to mark their positions accurately. We always think it’s so useful watching pros at work since we can always learn a lot from what they do – and if you agree, this is a video you should enjoy. In it, a professional knifemaker demonstrates how he made a handle for a customer’s knife – and these are techniques that any amateur knifemaker would do well to adopt. Before starting with your own knife designs, it can help to grind a few existing designs first or modify some existing designs slightly to make them your own.

Sand the ends of each pin with 80-grit sandpaper to help them enter the scale material more smoothly. After inserting them through the knife and scales, cut off any excess length and sand down the edge. If they’re longer and your fingers are slender, the handle diameter needs to be bigger to ensure a comfortable grip. If you’ll be using the knife outside and plan to wear gloves, go for a longer, more slender handle that your fingers can close around more easily. A good handle is made from quality materials, feels good in your hand, and lets you use the knife safely and efficiently.

2) As for handle material, most synthetics tend to be stable, durable and often require no protective finish. Stag is somewhat limited in shape and size, but has good texture and adds traditional looks. The benefit of stabilizing wood for use as knife handle materials is to make the wood more persistent and less vulnerable to breaking or moving.

Sanding not only helps in achieving a smooth and polished surface but also brings out the natural beauty of the handle material. Take your time during this step and pay attention to every inch of the handle. As you can see, there are loads of great plans to copy that show you how to make knife handles in a range of styles and from all kinds of materials. As the name of this video suggests, this is a tutorial aimed at knife-making novices.

Still, this is one of the most unique (both in properties and looks) materials used in knife making. Aluminum is a very durable material and perfect for knife handles. It’s a low-density metal that delivers a tight, sturdy feel to the knife without weighing the knife down. Adequately texturized, an aluminum knife handle can provide a reasonably firm squeeze that is also comfy, and easy for extended use. On the downside, if you use this handle often during colder months, you might find the handle uncomfortable since cold given its conductive preferences to the aluminum knife handle.

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